Tuesday, July 20, 2010

OVERVIEW OF PCB TYPES

A PCB consists of a nonconducting substrate (typically fiberglass with epoxy resin) upon which a conductive pattern or circuitry is formed. Copper is the most prevalent conductor, although nickel, silver, tin, tin-lead, and gold may also be used as etch-resists or top-level metal. There are three types of PCBs: single-sided, double-sided, and multilayer. Single-sided boards have a conductive pattern on one side only, double-sided boards have conductive patterns on both faces, and multilayer boards consist of alternating layers of conductor and insulating material bonded together. The conductive layers are connected by plated through-holes, which are also used to mount and electrically connect components. PCBs may also be either rigid, flexible, or a combination of the two (rigid-flex).

Three Types of PCBs

SINGLE-SIDED PCB
Several critical manufacturing steps are not included in the typical single-sided manufacturing sequence and no process is unique to single-sided production. Therefore, any manufacturer of double-sided or multilayer PCBs can produce single-sided ones as well. Few shops produce single-sided panels exclusively, but instead include single-sided panels as part of their overall product mix. The most common sequence of single-sided production is drill, print-and-etch, surface finish, and final fabrication (all of these production processes are explained in Section 203). No inner-layer processing is required, and desmear is also eliminated. Furthermore, only in rare cases are plated through-holes required; therefore, all of the processes required to make the holes conductive are not applicable to single-sided manufactures. The holes instead provide mechanical stability for through-hole panels. Drilling may be completely eliminated on single-sided PCBs if the components are all surface-mounted.

DOUBLE-SIDED PCB
Not unlike single-sided, double-sided PCB manufacturing is also a subset of the multilayer process. The inner layer image transfer, lamination, and hole cleaning process are not performed. Therefore, any multilayer manufacturer can easily produce double-sided panels. Double-sided PCBs require electroless copper or other methods of making holes conductive, since the top and bottom sides of the board require interconnection.


MULTILAYER PCB
Single- and double-sided manufacturing processes are
subsets of the multilayer process. Therefore the multilayer manufacturing process will be described in detail in Section 205. Multilayer boards represent two-thirds of the overall value of U.S. production dollars, even though they are produced in lower numbers
than single- or double-sided PCBs. The rigid multilayer process (rigid PCBs) represent about 95% of U.S. production.

More Information of PCBA at here: www.optimatech.net

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